Hydraulic Dishing Press (With Manipulator)

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Hydraulic Dishing Press (With Manipulator)

Product Code:BSPM

Hydraulic dishing press (Manipulator System) is used for cambering the covers used to close the bottom and ceilings of pressurized or non-pressurized, thin or thick-walled, cylindrical, metal containers in the industry. It does this with the help of a manipulator (automatic sheet converter).

Hydraulic dishing press (Manipulator System) are machines used in the production of convex covers for cylinders. Manufactured according to EC Safety Guidelines. The hydraulic system is the functional core of our crowning unit. It performs every function, from the main press cylinder to the manipulator movements. As a result of R&D studies, it has been turned into a trouble-free, sensitive and extremely sensitive system. Pressure is controlled with special proportional valves in order to select the most suitable speed in every production step, through the hydraulic dishing press (Manipulator System), digital control system. Machine frames are heavily sized, welded for added strength and durability and to prevent deflection and distortion. Hydraulic Dish Press (Manipulator System) is produced with a pressure pre-release unit equipped with minimum hydraulic shock. The deflection of the frame is minimized. Hydraulic dishing press (Manipulator System), pulling, bending, printing, forming and part dropping processes for sheet metal, production of fine ceramics and high-tech materials, tungsten alloys, Teflon parts can be produced. It is long-lasting due to the robust structure of its design.

Model	Press Power	Dıstance Between Columns	Max.Pressure	Diameter of cylinder	Stroke	Motor Power	Dimensions(L-W-H)	Weight
Model	ton	mm	bar	Ømm	mm	kW	mm	mm
BISON P3010	150	3500	230	280+80X2	500	22+4	5000-6000-4000	13500
BISON P5010	150	5000	230	280+80X2	500	22+4	6200-7000-4000	15000
BISON P3012	200	3500	250	330+80X2	600	30+4	5000-6000-4200	15500
BISON P5012	200	5000	250	330+80X2	600	30+4	6200-7000-4200	17000
BISON P3016	250	3500	230	360+100X2	600	30+5,5	5000-6000-4300	16500
BISON P5016	250	5000	230	360+100X2	600	30+5,5	6200-7000-4300	18000
BISON P3025	300	3500	220	420+100X2	800	30+5,5	5000-6000-4500	18000
BISON P5025	300	5000	220	420+100X2	800	30+5,5	6200-7000-4500	20000
BISON P3030	400	3500	250	420+120X2	800	37+5,5	5000-6000-4500	19000
BISON P5030	400	5000	250	420+120X2	800	37+5,5	6200-7000-4500	22000
BISON P5040	500	5000	220	500+140X2	1000	45+7,5	6200-7000-5000	26000
BISON P5050	600	5000	250	530+140x2	1000	45+7,5	6200-7000-5000	32000

*Sheet bending capacity calculated according to 24 kg/mm2 grade steel sheets.
*Dimensions are approximately.SBFM may change the dimensions without prior information.

Sheet metal is placed on machine properly by a Crane. After that pressing process is carried out till expected values are obtained, by Manipulator. It can be started from edges or center for pressing process.

LPG
LNG
Liquid Fuel
Sustenance
Autoclaves
Reactors

I have read and understood the PDPA (KVKK) and Information Text.

Production

This part is the first step of machine production process and it contains making needed calculations of machines, drawing these machines on CAD programs like AutoCAD and Solidworks to see integrated productions as 3D dimension virtually and analysing machines. Currently, we have 2 Solidworks CAD program - one of them is with structurel analysis module-. Machines are designed as 2D and 3D for controlling capabilities of machines visually

Design process is not proceeding only with one person. Just in case possibility of being some mistakes or improvements, meetings are set for review of design and different options for improvements are considered by taking support of analysis program as well. Then, it is approved for passing next step of production process.

One of the steps before starting machine production is procuring necessary materials according to product tree list that is decided in design step. In this step, flat plate products, steel of shafts, brass blocks, hydraulic cylinder materials etc. are procured.

These are the components that have manufactured, have been manufacturing or procured from marketplace and ready to use in the assembly part. These components can be classified as Electrical Unit, Hydraulic Unit, Reductor, Ball Bearings etc.

In this step of the process , these kind of works are carried out ; for completed machine elements as schematically and constructionally, being taken technical drawings and forming some parts which are needed, with the aid of various cutting tools.

Raw materials that have been procured as sheet metal in different dimensions and specifications, are cut according to drawings that prepared in design step , by using CNC Plasma Machine.

In this step, some specified parts in the desing step are welded properly after machining or cutting step to make it ready for assembly.

This is the last step of manufacturing process and in this step, all parts are assembled. Then integrated machine is obtained.

After production of machine, another very important case that controlling the machine. So, in this step machine is tested to verify reality of datas that obtained theoritically and in virtual system. This step includes all parts of machine. Firstly, controlling is started from electrical equipment. The electric panel, valves and other electrical parts are tested. Then, movements of pistons and leakage of hydraulic oil are checked over. Finally, the material which will treated, is placed to machine properly and it is worked on material to test for general tests of machine.